FPSV2D27 Hydraulic Pump - High Performance for Industrial Applications

FPSV2D27 Hydraulic Pump - High Performance for Industrial ApplicationsProduct OverviewThe FPSV2D27 Hydraulic Pump is a robust and efficient solution engineered for demanding industrial hydraulic syste

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Product Detail

FPSV2D27 Hydraulic Pump - High Performance for Industrial Applications

Product Overview

The FPSV2D27 Hydraulic Pump is a robust and efficient solution engineered for demanding industrial hydraulic systems. Designed for reliability and sustained performance, this pump is ideal for applications requiring precise control and high power output. Its advanced design ensures minimal energy loss and extended operational life, making it a valuable asset for a wide range of machinery.

Product Parameters

Model: FPSV2D27
Type: Variable Displacement Axial Piston Pump
Displacement: 27 cm³/rev (specific values may vary slightly by variant)
Max. Pressure: Up to 250 bar (continuous) / 300 bar (peak)
Rated Speed: 1800 RPM - 2500 RPM
Mounting: SAE 2-bolt flange (standard)
Control Type: Pressure Compensator, Load Sensing (LCS), etc. (specific to configuration)
Fluid Compatibility: Mineral oil, synthetic fluids (ISO VG 32-68 recommended)
Noise Level: Optimized for low noise operation

Key Advantages and Selling Points

High Efficiency: Minimized power loss due to advanced design, leading to lower operating costs.
Exceptional Durability: Constructed with high-quality materials for extended service life in demanding environments.
Precise Control: Offers excellent control characteristics for sensitive applications, ensuring smooth and accurate operation.
Low Noise Operation: Engineered to reduce operational noise, contributing to a better working environment.
Versatile Compatibility: Adaptable to various hydraulic systems and control configurations.
Easy Integration: Standardized mounting and porting for straightforward installation into existing systems.

Applicable Equipment and Application Scenarios

The FPSV2D27 Hydraulic Pump is highly suitable for a broad spectrum of industrial and mobile equipment, including:

Construction Machinery: Excavators, loaders, bulldozers, concrete pumps, cranes.
Agricultural Equipment: Tractors, harvesters, sprayers, irrigation systems.
Industrial Presses: Hydraulic presses for stamping, forging, bending.
Plastics Processing Machinery: Injection molding machines, blow molding machines.
Metalworking Machinery: CNC machines, milling machines, grinding machines requiring hydraulic clamping or tool changing.
Material Handling Equipment: Forklifts, lift tables, aerial work platforms.
Marine Applications: Winches, steering gear, deck machinery.

Application Scenario and Case Analysis:

Consider an Injection Molding Machine. In this context, the FPSV2D27 hydraulic pump is crucial for providing precise and responsive hydraulic power to control the mold clamping, injection, and ejection processes. The pump's variable displacement capability allows it to deliver only the required flow and pressure, significantly reducing energy consumption compared to fixed displacement pumps, especially during holding and cooling phases. This leads to substantial cost savings over time and reduced heat generation. A real-world case might involve a manufacturer upgrading their existing injection molding machines with FPSV2D27 pumps, resulting in a 15-20% reduction in energy costs and improved cycle times due to more efficient hydraulic response. The low noise characteristic also contributes to a quieter factory environment.

Another example is in Heavy-Duty Excavators. Here, the FPSV2D27 pump can be utilized for powering the swing mechanism, boom, and bucket cylinders. Its robust construction ensures reliability in harsh outdoor conditions, and its high pressure capability enables powerful digging and lifting operations. The load-sensing control option ensures that the pump delivers flow only when demand is present, optimizing fuel efficiency. In a typical scenario, an construction company replaced a failing pump in one of their excavators with an FPSV2D27 unit, experiencing not only restored performance but also a noticeable improvement in fuel economy, which translates directly into lower operational expenses for large fleets.

Related Similar Products

Beyond the FPSV2D27, we offer a comprehensive range of hydraulic pumps designed to meet diverse application requirements. Some similar products include:

FPSV2D Series (Larger Displacement Models, e.g., FPSV2D45, FPSV2D63): These pumps offer higher flow rates, suitable for larger machinery like heavy construction equipment, large industrial presses, and very high-speed injection molding machines where greater power is required.
Fixed Displacement Gear Pumps (e.g., GP Series): Ideal for simpler, less demanding applications where constant flow is acceptable and cost-effectiveness is a primary concern. Commonly found in agricultural implements, small power units, and lubrication systems.
Vane Pumps (e.g., PV Series): Known for their quiet operation and good efficiency at moderate pressures. Often used in applications where low noise is critical, such as medical equipment, theatrical stage machinery, and certain industrial automation systems.
Bent-Axis Piston Pumps (e.g., HP Series): Offer high efficiency and robustness at very high pressures, suitable for extremely demanding applications like deep drilling rigs, large offshore equipment, and specialized testing machinery.

Common Installation and Maintenance Issues & Solutions

Proper installation and regular maintenance are crucial for maximizing the life and performance of your FPSV2D27 hydraulic pump. Here are some common issues and their solutions:

Issue: Excessive Noise or Vibration
Cause: Air in the hydraulic system (cavitation), contaminated fluid, loose mounting, misaligned coupling, worn bearings. Solution: Bleed the system thoroughly, check fluid quality and filtration, ensure secure mounting and proper coupling alignment. Inspect and replace worn components if necessary.
Issue: Overheating
Cause: Insufficient fluid level, clogged cooler, incorrect fluid viscosity, excessive system pressure, internal leakage. Solution: Maintain correct fluid level, clean or replace cooler, use recommended fluid viscosity, verify pressure settings, check for internal pump or system leaks.
Issue: Loss of Pressure or Flow
Cause: Worn pump components, sticky relief valve, internal leakage in system components, clogged suction filter, air ingress. Solution: Inspect pump internals for wear, check and clean/replace relief valves, systematically check other hydraulic components for leaks, ensure suction filter is clean, and check for air leaks on the suction side.
Issue: Leakage (External)
Cause: Damaged seals/gaskets, loose fittings, cracked housing. Solution: Replace worn or damaged seals/gaskets, tighten all fittings to recommended torque, inspect housing for cracks and repair or replace if severe.
Preventive Maintenance Tips:

Regularly check hydraulic fluid level and quality.
Adhere to recommended fluid change intervals.
Replace hydraulic filters periodically.
Inspect hoses and fittings for wear or leaks.
Monitor system pressure and temperature for anomalies.
Perform visual inspections for external damage or unusual wear.

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Product Detail

FPSV2D27 Hydraulic Pump - High Performance for Industrial Applications

Product Overview

FPSV2D27 Hydraulic Pump - High Performance for Industrial Applications

Product Parameters

Model: FPSV2D27
Type: Variable Displacement Axial Piston Pump
Displacement: 27 cm³/rev (specific values may vary slightly by variant)
Max. Pressure: Up to 250 bar (continuous) / 300 bar (peak)
Rated Speed: 1800 RPM - 2500 RPM
Mounting: SAE 2-bolt flange (standard)
Control Type: Pressure Compensator, Load Sensing (LCS), etc. (specific to configuration)
Fluid Compatibility: Mineral oil, synthetic fluids (ISO VG 32-68 recommended)
Noise Level: Optimized for low noise operation

Key Advantages and Selling Points

High Efficiency: Minimized power loss due to advanced design, leading to lower operating costs.
Exceptional Durability: Constructed with high-quality materials for extended service life in demanding environments.
Precise Control: Offers excellent control characteristics for sensitive applications, ensuring smooth and accurate operation.
Low Noise Operation: Engineered to reduce operational noise, contributing to a better working environment.
Versatile Compatibility: Adaptable to various hydraulic systems and control configurations.
Easy Integration: Standardized mounting and porting for straightforward installation into existing systems.

Applicable Equipment and Application Scenarios

The FPSV2D27 Hydraulic Pump is highly suitable for a broad spectrum of industrial and mobile equipment, including:

Construction Machinery: Excavators, loaders, bulldozers, concrete pumps, cranes.
Agricultural Equipment: Tractors, harvesters, sprayers, irrigation systems.
Industrial Presses: Hydraulic presses for stamping, forging, bending.
Plastics Processing Machinery: Injection molding machines, blow molding machines.
Metalworking Machinery: CNC machines, milling machines, grinding machines requiring hydraulic clamping or tool changing.
Material Handling Equipment: Forklifts, lift tables, aerial work platforms.
Marine Applications: Winches, steering gear, deck machinery.

Application Scenario and Case Analysis:

Related Similar Products

Beyond the FPSV2D27, we offer a comprehensive range of hydraulic pumps designed to meet diverse application requirements. Some similar products include:

FPSV2D Series (Larger Displacement Models, e.g., FPSV2D45, FPSV2D63): These pumps offer higher flow rates, suitable for larger machinery like heavy construction equipment, large industrial presses, and very high-speed injection molding machines where greater power is required.
Fixed Displacement Gear Pumps (e.g., GP Series): Ideal for simpler, less demanding applications where constant flow is acceptable and cost-effectiveness is a primary concern. Commonly found in agricultural implements, small power units, and lubrication systems.
Vane Pumps (e.g., PV Series): Known for their quiet operation and good efficiency at moderate pressures. Often used in applications where low noise is critical, such as medical equipment, theatrical stage machinery, and certain industrial automation systems.
Bent-Axis Piston Pumps (e.g., HP Series): Offer high efficiency and robustness at very high pressures, suitable for extremely demanding applications like deep drilling rigs, large offshore equipment, and specialized testing machinery.

Common Installation and Maintenance Issues & Solutions

Proper installation and regular maintenance are crucial for maximizing the life and performance of your FPSV2D27 hydraulic pump. Here are some common issues and their solutions:

Issue: Excessive Noise or Vibration
Cause: Air in the hydraulic system (cavitation), contaminated fluid, loose mounting, misaligned coupling, worn bearings. Solution: Bleed the system thoroughly, check fluid quality and filtration, ensure secure mounting and proper coupling alignment. Inspect and replace worn components if necessary.
Issue: Overheating
Cause: Insufficient fluid level, clogged cooler, incorrect fluid viscosity, excessive system pressure, internal leakage. Solution: Maintain correct fluid level, clean or replace cooler, use recommended fluid viscosity, verify pressure settings, check for internal pump or system leaks.
Issue: Loss of Pressure or Flow
Cause: Worn pump components, sticky relief valve, internal leakage in system components, clogged suction filter, air ingress. Solution: Inspect pump internals for wear, check and clean/replace relief valves, systematically check other hydraulic components for leaks, ensure suction filter is clean, and check for air leaks on the suction side.
Issue: Leakage (External)
Cause: Damaged seals/gaskets, loose fittings, cracked housing. Solution: Replace worn or damaged seals/gaskets, tighten all fittings to recommended torque, inspect housing for cracks and repair or replace if severe.
Preventive Maintenance Tips: